We are an environmentally conscious company, and while most manufacturing facilities in Bangladesh do not hold themselves to these high global standards, we are one of the few who do, in the entire subcontinent. Water flow and discharge is monitored at multiple levels, and the utmost importance is given to the environment, even if it may drive up our operational costs. We believe in working extra hard at securing customer accounts and fighting against immorally inclined lower prices, trusting our high quality products, and sticking by our principles with firm ground.
M&S Eco-factory Standard Certificate
Energy Conservation and Generation
Best award certificate for excellent efforts in resource efficiency and conservation by sweden textile water initiative.
Energy meters are also installed to monitor and reduce waste of energy.
Stockholm International Water Institute Award 2016 (For outstanding achievement in sustainable water management and certificate of participation SIWI ).
Waste Heat Recovery from Gas Generator Engines
We have installed a Heat exchanger in the exhaust of 5 engines for supplying hot water to the Fabric Dyeing section, thereby saving about 4 tons of steam that would have otherwise been required for the heating of water. One more Waste Heat Recovery Boiler is being ordered for utilizing heat energy from 4 more Gas-Generator.
Waste Heat Boiler
Waste heat boiler uses the heat formed as a byproduct of another process, heat which would normally be wasted, and uses it to create steam. We utilize waste heat from generators to improve overall energy balance.
In the Dyeing section too, hot water for the dyeing machines is supplied after pre-heating by circulating through coils fitted in the Feed Water Tank where Latent heat of Condensate is utilized.
In order to save energy, water supply pumps for the dyeing processing plants are controlled by inverters, where automatically it reduces speed or shuts down a pump when requirement is low.
Installed solar panel with capacity of 300 kWh for the lighting of the office building.
Effluent Treatment Plant
Our Effluent Treatment Plant (ETP) provides effective solutions to effluent odor control, BOD reduction, aeration, clarification, phosphorous and nitrogen removal and more. From a specific process analysis applicable to our manufacturing facilities an overall efficient system has been set up.
We have installed 3 sets of CONDENSATE recovery systems, thus about 90% of feed water for Boiler is re-used at 85~94 degree Celsius, saving on consumption of water, chemicals, as well as gas for burners.
Raw Materials Conservation
Caustic recovery plant has been set, which can save up to 98% of caustic soda. During the mercerizing process, the diluted caustic soda (weak lye) from the Mercerizing machine is normally drained out and wasted. After installation of CRP, this diluted caustic soda about 7.0 Boom is recovered by transferring the weak lye by pump to the CRP for evaporating water, and producing Strong Lye of about 40 Boom so that it can be reused in the Mercerizing machine.
For the preservation of Environment, NOx analyzer is used for maintaining correct Fuel/Air ration in the gas engines so that perfect combustion is achieved.
The following Environmental projects are in the pipeline:
1. Waste Water Recycle Plant
2. Sewage Treatment Plant
3. Bio Gas Plant with bio-degradable Solid Waste from canteen
4. 1 mW solar power plant.